Chemical Process Evaluation

Get rapid chemical reaction hazard data to make confident processing decisions

Gather and integrate chemical reaction hazard data to build resilient operations without delay, no matter what stage of your chemical processing journey you're at.
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91% Rated Excellent Turnaround

90% Rated Excellent Response to Contact

83% Rated Excellent for Report Content

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Identify hidden risks in your processes to prevent costly incidents, stay compliant and protect your people and reputation.

Recognising and embedding safeguards into your designs are the foundations of responsible engineering.

PROTECT YOUR BUSINESS

CRH testing solutions that are designed to protect your business

Sigma-HSE’s CRH testing solutions are designed to be an investment in the safety, compliance, and reputation of your business.

  • Avoid the cost of inaction: obtain the data you need to prevent financial, operational, or human consequences from reactive system incidents.
  • Stay compliant: ensure you comply with DSEAR and ATEX obligations and reduce the risk of enforcement action or liability.
  • Protect your reputation: proactively identify and manage chemical reaction hazards, to demonstrate professionalism, responsibility, and commitment to operational excellence.

Sigma-HSE combines fast, reliable hazard data with actionable guidance to protect your people, your assets, and your business.

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UNDERSTAND YOUR PROCESS

Expert Insights Designed to Safeguard Your People and Plant

Sigma-HSE can apply scientific and engineering expertise to any stage of your chemical process journey. By understanding your process journey, we ensure that our safety insights complement your operational goals and practical realities.

  • Depth of expertise: we interpret complex hazard data in the context of your specific plant and reactions, providing guidance rooted in rigorous science and engineering.
  • Guidance throughout your process: from our initial conversation and throughout our testing programme, every decision we make is designed to guide you through your chemical processing journey.
  • Cross-Functional Support: keep project oversight by connecting specialist process safety testing and consultancy solutions from a single source.

Sigma-HSE uses chemical reaction hazard testing to give you a holistic understanding of the hazards and their consequences across your processes.

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DATA YOU CAN TRUST

Trusted Results and Long-Term Support for Your Business

At Sigma-HSE, our chemical reaction hazard testing provides the assurance you need to make confident safety and operational decisions.

  • Accredited and Rigorous: Our DSC and ARC tests are ISO 17025 accredited, and all other testing follows the same high-quality systems. As the only lab in Europe accredited for the above to tests, you can trust that every result meets the strictest standards for accuracy and reproducibility, giving you complete confidence that your data will stand up to regulatory scrutiny and internal audits.
  • Proven Track Record: With thousands of process safety testing projects completed across diverse industries, we bring real-world experience to everything we do.
  • Ongoing Partnership: Safety isn’t a one-time event. We’re committed to building long-term relationships, providing guidance, support, and expert data whenever you need it. You’ll always have expert support on hand to adapt as your processes and regulations evolve.

Sigma-HSE delivers chemical reaction hazard testing you can rely on. We combine accredited methods, deep experience, and a commitment to partnership to safeguard your operations.

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Understand the hazardous nature of your materials in 3 simple steps

Obtaining and integrating chemical reaction hazard data into your process has never been so easy.

Step 1: Contact Us

Fill out the form today and one of our experts will reach out within 24 hours to learn more about your project.

Step 2: Prepare & Ship

We'll tell you what samples we need, the quantities we require, and how to prepare and ship to our UK laboratory.

Step 3: Your Report

Once we've received your samples, we'll begin testing. You will get your report within 21 working days (test dependant).

Trusted by Over +1000 Businesses

Chemical reaction hazard data you can count on

Gather data to correctly identify and mitigate process hazards without waiting months for results or having to pay tiered premiums.

Fastest UK Turnaround

Keep your process projects on track and the regulators off your back with a quote delivered to you in days. Following receipt of your sample you'll have your actionable report within 3 weeks, so you keep projects on schedule and avoid costly downtime.

Accredited QMS Data

Rest assured knowing that the data you receive is accurate, reproducible and legally defensible. Your chemical reaction hazard data (DSC & ARC) will be tested under our ISO 17025 accredited Quality Management System.

Transparent Pricing

We take the time to understand your process and will only recommend the tests you need. Tailored and effective testing proposals help you save time and reduce financial pressure.

Post-Project Support

Our support doesn't end when the test results are delivered. We provide ongoing interpretation, guidance, and application of your data, helping you integrate insights into safe, effective process decisions

Discover Our Range of CRH Tests

Our team of experts are committed to providing actionable data and support to prevent any chemical reaction hazard. Sigma-HSE is your partner of choice for maintaining a safer working environment.

Differential Scanning Calorimetry (DSC)

ASTM E 537-24
ISO/IEC:17025 Accredited
Screening method used to assess the thermal stability of solids, liquids, or slurries. Quantify the temperature onset and energy of enthalpic changes in your materials.
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Accelerating Rate Calorimetry (ARC)

ASTM E 1981-22
ISO/IEC:17025 Accredited
Quantify the temperature onset and energy of potentially hazardous exothermic events and associated pressure generation. Adiabatic conditions provide accurate, scalable data for process design.
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Reaction Calorimetry (RC)

Bespoke to reaction under study
Whether its simulating normal process conditions or worst-case scenarios, gain valuable insight into reaction enthalpy, gas generation, and reagent accumulation that is directly scalable to help better understand and optimise your process.
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Carius Tube

Recognised industry standard test
Useful screening tool that investigates the thermal stability of pure materials to representative samples of heterogenous reaction mixtures, correlating energetic events with important pressure data.
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Advanced Reactive System Screening Tool (ARSST)

Recognised industry standard test
Test is a pseudo-adiabatic calorimeter batch reactor tool that is used to quickly identify potential reactive chemical hazards in processes including the determination of thermal decomposition onsets.
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Get in touch to find out how Sigma-HSE
can help you prevent chemical reaction hazard incidents

Our dedicated team of experts is committed to helping ensure that your process operations will not generate fires, explosions or thermal runaway events so you can maintain a safer working environment and comply with the regulatory standards.
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We'll be your guide throughout your chemical reactive hazard testing journey.

Understand, optimise, and safeguard your process.
Process Design

Design of Emergency Relief System Supported by Chemical Reaction Hazards Assessment and Vent Sizing Screening

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Scale-Up

Chemical Brand Supported Through New Process R&D Scale-Up 

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Chemical Manufacturer

“Great Service all-round. Friendly and helpful contacts, and good turnaround time.”

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Chemical reaction hazard testing solutions for every industry

Our chemical process evaluation expertise and knowledge spans multiple industries and our solutions can be applied to your specific chemical processing operations.
Aerospace
Pharmaceuticals
Agrochemicals & Pesticides
Life Sciences
Chemical Manufacturing
Contract Manufacturers
Transportation & Logistics
Paints & Solvents
Fine Chemicals
Research & Development

Prevent catastrophic failure.

Comply with the regulators.

Protect your brand reputation.

Sigma-HSE delivers accredited test data, clear insights, and ongoing support to help you chemical processes.

Frequently asked questions

Our testing scope covers a wide range of processes where reactive chemistry creates safety risks, including:

  • Exothermic Reactions – to assess heat release, onset temperatures, and runaway potential of desired and undesired reactions.
  • Decomposition Reactions – to understand the thermal stability of your materials and reaction mixtures, quantifying the energy and onset temperatures of these events.
  • Polymerisation Reactions – to detect uncontrolled or self-accelerating reactions.
  • Mixing & Neutralisation Processes – where incompatibilities or unplanned reactions may occur.
  • Scale-Up Studies – to evaluate how laboratory chemistry behaves at pilot or plant scale.
  • Storage & Handling of Reactive Chemicals – to assess risks in transportation, warehousing, or bulk storage.

We can also create and undertake bespoke testing packages. Please get in touch to learn more.

Timelines vary based on process complexity, data availability, and required test scope. For straightforward batch reactions with existing calorimetry data, assessments can be delivered within 10 to 15 business days.

Multistep syntheses with limited data, scale-up implications, or networked side reactions often take 2 to 3 weeks, particularly when additional laboratory testing is necessary. Faster turnaround testing is available on request.

We do. Thermal hazards typically involve the generation of heat during a chemical or decomposition reaction, which can lead to a variety of dangerous situations. As a result, we undertake testing to provide data regarding:

  • Exothermic Reactions: Reactions that release heat can rapidly increase the temperature of the reaction mixture, potentially leading to overheating and resulting in runaway reactions.
  • Runaway Reactions: Uncontrolled exothermic reactions that can result in a rapid increase in temperature and pressure, leading to explosions or fires.
  • Autocatalytic Reactions: Some reactions can become self-accelerating due to the production of heat, further increasing the risk of a thermal hazard.

It is essential to carefully assess the thermal properties of chemicals involved in a reaction and implement appropriate safety measures to prevent thermal hazards from occurring.

Sigma-HSE supports you at every stage of your chemical processing journey, including early screening of new materials through to full-scale production.

At the outset, we can screen for highly energetic substances to flag potential hazards before development begins. As your synthetic routes are identified and optimised, we provide deeper thermal and reaction calorimetry data to guide safe process design. When scaling up to pilot or production scale, our adiabatic calorimetry and relief sizing data ensure you can manage thermal stability, pressure build-up, and gas release safely.

At every stage, we translate test data into practical guidance, helping you protect people, assets, and business continuity.

Yes. Alongside accredited chemical reaction hazard testing (DSC & ARC), we offer consultancy support to help you interpret results, integrate safety data into your processes, and develop tailored solutions for compliance, risk reduction, and long-term operational resilience.

Test, analyse and understand your chemical processes

Chemical reaction hazard testing for materials at your facility is an important aspect of safety compliance. Learn more about how we can help you to define your chemical reaction hazards, prevent thermal runaway reactions, and fine tune your process specifications.
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