Industrial Explosion Hazards

Identify the Flammable Properties of Your Gases, Vapours & Liquids in 7-10 Days

Identify and quantify the flammable nature of your gases, vapours & liquids to design, build and maintain safe processes operations.

91% Rated Excellent Turnaround

90% Rated Excellent Response to Contact

83% Rated Excellent for Report Content

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FORTIFY COMPLIANCE

Make data driven decisions that support compliance

Sigma-HSE will provide peer reviewed and regulation-ready gas, vapour & liquid test data formatted for direct use in both national and international compliance frameworks.

  • Regulatory Compliance: swiftly close out DSEAR/ATEX recommendations to ensure complete regulatory compliance.
  • Minimise Liability: by using and implementing our documented testing data, you can establish a clear chain of evidence for due diligence.
  • Strengthen Policies: integrate verifiable material insights into your hazard profile and Major Accident Prevention Policy (MAPP).

Sigma-HSE combines decades of gas, vapour & liquid testing experience with process safety risk assessment solutions, to provide lasting support for you and your business.

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UEL test with flame
BASIS OF SAFETY

Strengthen your hazard controls with a complete ‘Basis of Safety’

Sigma-HSE’s gas, vapour & liquid testing solutions provide the data you need to take control of your process safety. We’ve simplified your safety by breaking down our approach into three core areas.

  • Avoidance of Ignition Sources: we’ll help determine whether your heated surfaces, electrical equipment, and human actions (like hot work) do not become an effective ignition source.
  • Explosion Prevention: the flammable limits of your materials can be tested to accurately determine if your alarms and detection systems are correct.
  • Explosion Protection: use our data as the cornerstone of your explosion protection strategy by determining where ATEX rated equipment will be needed.

Based on the three above groups Sigma-HSE can create tailored testing packages to address each ‘Basis of Safety’ for your operations.

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SIMPLIFY DEVELOPMENT

Tailored testing support that simplifies your process workflow

Sigma-HSE simplifies gas, vapour & liquid testing for the process industries by offering practical, expert-led support that fit seamlessly with your operations.

  • Get a quote in days: waiting weeks to receive a quote isn’t sustainable for you, your project, or your business. Get in touch and we’ll issue a bespoke quote in days.
  • Lifetime guidance: from your preliminary questions to the application of your report, you will receive expert guidance throughout and beyond your project lifecycle.
  • Bespoke-quotations: your gas & vapour testing requirements are unique to you. We’ll take the time to understand your testing requirements and will never generate a blanket quote.

Sigma-HSE combines decades of expert insights with tailored testing solutions, to provide lasting support for you and your processes.

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auto ignition temperature test with flame

Understand the flammable nature of your gases, vapours & liquids in 3 simple steps

Obtaining and integrating flammable gas, vapour & liquid testing data into your process has never been so easy.

Step 1: Contact Us

Fill out the form today and one of our experts will reach out within 24 hours to learn more about your project.

Step 2: Prepare & Ship

We’ll tell you what, how and how much sample material to prepare and ship to our UK laboratory.

Step 3: Your Report

Once we've received your samples, we'll begin testing. You will get your report in just 7-10 working days.

Trusted by Over +1000 Businesses

Fast, reliable and reproducible gas, vapour & liquid data that you can count on

Gather data to correctly identify and mitigate processes hazards without having to wait months for
results or without having to pay tiered premiums.

Fastest UK Turnaround

Keep your process projects on track and the regulators off your back with a testing quote delivered to you in days. Following receipt of your sample you’ll have your actionable report 7–10 working days later.

Rigorous QMS Data

Rest assured knowing that the data you receive is accurate, reproducible and legally defensible. Your gas & vapour data will be tested under the same accredited Quality Management System as our ISO 17025 dusts tests.

Transparent Pricing

We take the time to understand your process and will only recommend the tests you actually need. We won’t recommend the tests that you don’t need, saving you both time and financial pressure.

‘Basis of Safety’ Support

If you need support after our testing experts can
recommend a suitable ‘Basis of Safety’ for your processes.
Armed with this knowledge, we can and create a
bespoke testing package to support you and your operations.

Discover Our Range Flammable Gas, Vapour & Liquid Tests

Our team of experts are committed to ensuring that your materials will not generate fires or explosions. Sigma-HSE is your partner of choice for maintaining a safer working environment.

Flashpoint 

ASTM D 93 / ISO 2719 / ASTM D 3828
Test is conducted to determine the lowest temperature at which a liquid will liberate sufficient vapour that will briefly ignite (flash). We use several closed cup methods to determine the flashpoint.
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Flammable Limits (UEL/LEL)

ASTM E681 / ASHRAE 34
Test is conducted to determine the lower and upper concentration limits of chemicals that have sufficient pressure to form flammable mixtures at atmospheric pressures at specific temperatures.
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Auto Ignition Temperature (AIT)

ASTM E659
Test is conducted to determine the lowest temperature at which a substance will produce hot-flame ignition in air at a specific atmospheric pressure, without the aid of an external energy source i.e. a spark or flame.
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Get in Touch to Find out how Sigma-HSE
can help you prevent fire and explosion incidents

Our dedicated team of experts are committed to helping ensure that your gases, vapours and liquids will not generate fires or explosions, so you can maintain a safer working environment and comply with the regulations.
Contact us today for a Free Quote and a 10% introductory discount*.
Fill out the form below and we’ll be back in touch within 24 hours.

*T&C’s Apply. 10% discount is valid for new businesses only. Sigma-HSE needs the contact information you provide to us to contact you about our products and services. You may unsubscribe from these communications at any time. By continuing, you agree to Sigma-HSE’s Terms & Conditions and Privacy Policy.

We’ll be your guide throughout your testing journey.

Understand the hazardous nature of your materials.
Bespoke Testing

Manufacturing Brand Supported Through Bespoke Hybrid Gas and MIE Testing

Read Case Study
Electronics Industry

"I would like to highlight the prompt and professional response to our testing enquiry, the quick turnaround time for the tests and report was unrivalled."

Energy Industry

"Excellent service – clear quotation, helpful discussion regarding samples on delivery and rapid turn-round."

Protect your employees.

Satisfy the regulators.

Drive product growth.

Start your flammable gas, vapour and liquid testing journey with Sigma-HSE

auto ignition temperature test no flame

Testing solutions for every industry

Our gas, vapour and liquid testing expertise and knowledge spans multiple industries and our solutions can be applied to your specific process safety operations and subsequent control and prevention of workplace hazards.
Wood Processing
Aerospace
Pharmaceuticals
Agrochemicals & Pesticides
Paints & Solvents
Chemical Manufacturing
Machinery Manufacturing
Textile Manufacturers
Transportation & Logistics
Warehousing & Storage
Food & Beverages
Mining, Oil & Gas 
Paper Manufacturing
Animal Products
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Learn more about our Industrial Explosion Hazards Solutions

Discover our range of Industrial Explosion Hazard solutions and learn more about how we can integrate them into your processes via a suitable 'Basis of Safety'.
Subject to the Basis of Safety, an MSDS may not provide all necessary data and relying on this data alone could result in expensive over-engineering of the levels of protection within a site.
front cover of a dust testing whitepaper

Frequently asked questions

Gas and vapour flammability testing determines the key fire and explosion properties of your materials, including flashpoint, flammable limits (UEL/LEL), and auto-ignition temperature.

This data is critical for understanding how your materials behave under real process conditions, allowing you to design safe systems, set accurate alarm thresholds, and select the correct ATEX-rated equipment.

Without tested data, businesses risk over or under engineering their safeguards, which can lead to compliance failures or, worse, a serious incident.

These are three distinct but complementary properties used to characterise the flammability of a substance. Flashpoint is the lowest temperature at which a liquid produces enough vapour to briefly ignite when exposed to an ignition source.

Flammable Limits (LEL/UEL) define the concentration range in air within which a gas or vapour can form an explosive mixture — below the LEL it is too lean and above the UEL it is too rich to ignite.

Auto-Ignition Temperature (AIT) is the lowest temperature at which a substance will self-ignite in air without any external spark or flame. Together, these values form the foundation of a robust fire and explosion hazard assessment.

Sigma-HSE offers one of the fastest turnaround times in the UK. Once your sample has been received at the laboratory, you can expect your full test report within 7 to 10 working days. A bespoke quote can also be issued within days of getting in touch, so you won’t be left waiting weeks just to understand your costs.

Yes. Sigma-HSE’s gas and vapour testing data is specifically formatted for use within DSEAR and ATEX compliance frameworks.

DSEAR requires businesses to identify and assess fire and explosion risks posed by dangerous substances, and having professionally tested, documented data allows you to close out recommendations quickly and with confidence.

For ATEX, the data helps you accurately determine where explosive atmospheres may exist and where ATEX rated equipment is required.

All of this is underpinned by a rigorous Quality Management System, meaning the data you receive is reproducible, peer reviewed, and stands up to regulatory scrutiny.

Sigma-HSE offers support well beyond the delivery of a report. Their experts can help you interpret your results, recommend a suitable Basis of Safety for your operations, and build a bespoke testing package tailored to your specific process needs. Whether you need help with ignition source avoidance, explosion prevention, or explosion protection strategy, Sigma-HSE’s team provides guidance throughout and beyond your project lifecycle.

Test, analyse and integrate combustible gas, vapour & liquid testing data into your process projects

Flammable gas, vapour & liquid testing is an important aspect of safety fire and explosion hazard compliance. Learn more about how we can help you to define your materials flammable properties, so you can prevent fire and explosions, and fine tune your process specifications.
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